Driving Perfomance

Design Technology

Courses

6. DFMEA (Design Failure Mode and Effects Analysis)

Course Overview

DFMEA is a structured engineering methodology to identify potential failures in design and mitigate risks before production.

Course Syllabus

Module 1: FMEA Fundamentals
Module 2: Failure Mode Identification Techniques
Module 3: Severity, Occurrence, Detection Ratings
Module 4: RPN Calculation
Module 5: Criticality & Risk Prioritization
Module 6: Recommended Actions
Module 7: DFMEA Templates & Case Studies
Module 8: Best Practices in Automotive & Aerospace

Outcomes
  • Ability to build DFMEA worksheets
  • Capability to identify risks early in design
  • Improved engineering decision-making
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7. PFMEA (Process Failure Mode and Effects Analysis)

Course Overview

PFMEA ensures manufacturing processes are robust, safe, and optimized for quality and efficiency.

Course Syllabus

Module 1: Introduction to PFMEA
Module 2: Process Flow Diagram (PFD)
Module 3: Failure Mode Analysis
Module 4: Severity, Occurrence, Detection
Module 5: Control Plan Development
Module 6: Corrective Actions
Module 7: PFMEA Documentation & Auditing
Module 8: Industry Case Studies

Outcomes
  • Ability to create complete PFMEA documents
  • Improved process troubleshooting skills
  • Readiness for quality engineering roles

8. HW-SW In-Loop (HIL/SIL/MIL)

Course Overview

Hardware-in-the-loop (HIL), Software-in-the-loop (SIL), and Model-in-the-loop (MIL) simulations validate embedded systems before real hardware deployment.

Course Syllabus

Module 1: Control Systems Overview
Module 2: Introduction to MIL, SIL, and HIL
Module 3: Simulink-Based Controller Modeling
Module 4: Real-Time Simulation Tools (dSPACE, NI)
Module 5: Code Generation using Embedded Coder
Module 6: Plant Modeling
Module 7: Test Automation & Validation
Module 8: Real-World Case Studies (Automotive/Robotics)

Outcomes
  • Ability to run MIL/SIL/HIL simulations
  • Strong understanding of control validation workflows
  • Prepared for roles in embedded testing and system engineering

9. GD&T (Geometric Dimensioning & Tolerancing)

Course Overview

GD&T standardizes how engineers define tolerances, shapes, and allowable variations on engineering drawings to ensure manufacturability.

Course Syllabus

Module 1: Introduction to ASME Y14.5
Module 2: Datum Systems
Module 3: Form, Orientation, Location, and Runout Symbols
Module 4: Tolerance Zones
Module 5: Feature Control Frames
Module 6: Basic Dimensions
Module 7: Inspection Methods
Module 8: Practical Case Studies

Outcomes
  • Ability to read and apply GD&T symbols correctly
  • Improved communication with manufacturing teams
  • Enhanced drawing accuracy and quality

10. Functional Safety (ISO 26262)

Course Overview

Functional Safety ensures electronic systems operate safely even during faults, primarily focused on automotive electronics under ISO 26262.

Course Syllabus

Module 1: Functional Safety Fundamentals
Module 2: ISO 26262 Framework
Module 3: HARA (Hazard Analysis & Risk Assessment)
Module 4: ASIL Levels & Safety Goals
Module 5: Safety Lifecycle & V-Model
Module 6: Safety Mechanisms & Architecture
Module 7: Software & Hardware Safety
Module 8: Safety Case Development
Module 9: Industry Projects (EV/ADAS)

Outcomes
  • Capability to participate in ISO 26262-compliant development
  • Understanding of safety analysis (FTA, FMEDA)
  • Prepared for roles in safety engineering and compliance